Manufacturing & Prototyping Solutions

ADAPT Technology delivers world-class manufacturing and prototyping solutions that cater to industries ranging from aerospace and automotive to medical and consumer products. With over 25 years of experience, we combine in-house capabilities, USA-based manufacturing, and a global supply chain to provide innovative solutions with unmatched quality and speed.

Why ADAPT Technology?

Our mission is to provide high-quality, cost-effective prototypes and manufacturing services with rapid turnaround times and unparalleled customer support. We leverage advanced technologies, a global supply base, and local resources to deliver everything from simple components to complex systems, including full vehicles and assemblies.


Comprehensive Services: Prototyping, manufacturing, reverse engineering, testing, and assembly—everything under one roof.

Global & USA Manufacturing: Advanced in-house prototyping capabilities with local fabrication in the USA and access to a trusted global supply chain.

Industry Expertise: Serving aerospace, automotive, medical, defense, heavy equipment, tooling, and more, with tailored solutions to meet your unique needs.

Prototyping Services (In-House & Beyond)

Turn your ideas into reality with rapid prototyping and advanced in-house technologies, supported by USA and global facilities:

Prototyping Capabilities

  • 3D Printing (SLS, SLA, FDM): High-resolution prototypes with multi-material options.
  • Cast Urethane and Silicone Part Production: Production intent parts made from RTV (silicone rubber or epoxy resin) Tooling.
  • Complete Metal Fabrication: Skilled sheet metal craftsmen creating what you need on time. (Laser & Die Cut, Press Brake, Stamped, Lathe Turned, etc. Parts and Weldments.
  • 3 & 5-Axis CNC Machining: Precision machined parts and tools.
  • Plastic Injection Prototyping: Rapid molds using PP, PC, ABS, Nylon, and more.
  • Functional Assemblies and Mechanisms: Prototyping and assembly of complex, multi-material prototypes for testing and validation.
  • Reverse Engineering: Scanning, modeling, and improving existing designs.

Global Prototyping Support

  • Long time partners with diverse fabrication methods like die castingvacuum forming, and rapid tooling.
  • Local and international resources for fast, scalable prototyping.

Manufacturing Services (USA BASED & Beyond)

Leverage USA-based production and global capabilities for scalable, high-quality manufacturing solutions:

USA Manufacturing

  • Advanced low volume production of metal, plastic and composite parts and assemblies..
  • Domestic facilities offering quick turnarounds, higher control, and rigorous quality assurance.
  • Ideal for industries requiring confidentiality and localized expertise.

Global Manufacturing Capabilities

  • Our vast long-term supply network partners for high-volume production in plastics, metals, and composites.
  • Specialized processes such as casting, forging, and stamping optimized for cost efficiency.
  • Global partnerships ensuring access to diverse materials and advanced methods.

Core Manufacturing Processes

  • Casting: Sand, investment, die, and permanent mold casting in aluminum, brass, stainless steel, and zinc.
  • Forging: Precision forging, roll forging, and hot forging for durable components.
  • Plastic Injection Molding: Single or Two shot part molding expertise.
  • Extrusions: Metal and plastic parts with post machining / fabrication as needed.
  • Thermoforming: Full range of thermoplastics and thermoset materials.
  • Machining: CNC machining (2-5 axis), Swiss turning, EDM, and grinding for complex parts.
  • Cut & Sew: Custom sewn products like cases, bags, and gloves.
  • Assembly & Packaging: Subassemblies, retail-ready packaging, and market-compliant products.

Integrated Testing, Simulation, & Quality Control

ADAPT Technology ensures excellence at every stage of manufacturing and prototyping by combining cutting-edge simulation capabilities, rigorous quality control processes, and compliance with international standards. Our comprehensive approach guarantees your products meet the most stringent performance, safety, and regulatory requirements.


Simulation & Engineering Analysis (CAE/FEA/CFD)

ADAPT leverages advanced simulation tools to optimize designs, reduce costs, and improve performance before physical production begins. These capabilities include:

Finite Element Analysis (FEA)

  • Structural Analysis: Assessing load-bearing capacity, stress, and strain distribution in parts and assemblies.
  • Fatigue Analysis: Evaluating the lifespan of materials and components under cyclic loads.
  • Thermal Analysis: Simulating heat transfer and thermal performance for critical applications.
  • Seismic Analysis: Ensuring product reliability under earthquake or vibration conditions.
  • Buckling Analysis: Identifying failure points in structural designs under compressive loads.

Computational Fluid Dynamics (CFD)

  • Flow Analysis: Simulating fluid dynamics to improve aerodynamics, hydrodynamics, and internal flow systems.
  • Hydrostatic Pressure Testing: Ensuring durability in fluid-immersed environments.

Dynamic Simulations

  • Multi-Body Dynamics: Simulating the motion of interconnected mechanical components.
  • Kinematics Simulations: Analyzing mechanisms like gears, hinges, and linkages.

Optimization & Sensitivity Studies

  • Topology Optimization: Designing lightweight and efficient components.
  • Design Sensitivity Analysis: Identifying critical design parameters to enhance product performance.

Injection Molding & Manufacturing Analysis

  • Flow & Pack/Filling Analysis: Optimizing mold designs for injection-molded components.
  • Warpage Analysis: Preventing deformation in molded parts.
  • Material Utilization & Blank Sizing: Maximizing material efficiency in sheet metal and casting processes.

In-House Testing & Validation

Our in-house capabilities are designed to provide precise, real-time feedback throughout the prototyping and manufacturing process:

  • Dimensional Inspections: Using CMM (Coordinate Measuring Machines) for precise measurements of complex geometries.
  • Thermal Stress Testing: Validation of material performance under extreme temperature conditions.
  • Salt Spray Testing: Corrosion resistance testing for metals and coatings.
  • Chemical & Mechanical Testing: Material property analysis to ensure structural integrity and compliance with specifications.
  • Lead & Phthalate Testing: For consumer and medical product safety.

Global Testing & Compliance

We ensure all products meet industry-specific standards and regulatory requirements through comprehensive global quality assurance processes:

  • Regulatory Support: Compliance with FDA, CPSIA, CARB, UL, CSA, and other standards.
  • Traceability: Advanced date coding and inventory management systems to ensure transparency.
  • Audit & Compliance Testing: Regular facility audits and compliance checks for seamless integration with your supply chain.

Advanced Quality Control Techniques

Our in-house and global quality control measures are bolstered by advanced techniques to deliver exceptional results:

  • Inline Quality Monitoring: Real-time data collection during production to ensure consistency.
  • Surface Finishes Testing: Validation of coatings like e-coat, powder coat, galvanizing, and electroplating for durability.
  • Material Testing: Ensuring chemical composition, hardness, and mechanical properties align with ASTM and ISO standards.

Take advantage
of our expertise and resources

We have extensive relationships with contract manufacturers and component suppliers worldwide. We reducing the burden on you and liaison third parties for you to ensure partners are integrated into the development process early. We act as a n integrator for your organization and your suppliers and manufacturers,

Our Clients

ADAPT Technology has over 130 customers. Some of the companies we proudly serve: